Altrad Belle 100XT Concrete Mixer

The Belle Premier 100XT concrete mixer is a popular choice for professional construction projects. However, like any heavy-duty equipment, it can experience issues due to wear, improper maintenance, or operation. Here are some common problems and their potential solutions:


1. Engine Won’t Start

  • Cause:
    • Low fuel or fuel contamination.
    • Dirty or clogged air filter.
    • Faulty ignition system.
    • Starter motor issues.
  • Solution:
    • Check and refill fuel, ensuring it is clean and fresh.
    • Inspect and clean/replace the air filter.
    • Inspect the starter motor and connections; replace damaged components.

2. Mixer Drum Won’t Rotate

  • Cause:
    • Faulty or loose drive belt.
    • Motor malfunction or electrical failure.
    • Overloaded drum.
  • Solution:
    • Inspect the drive belt for wear or damage; tighten or replace as needed.
    • Test the motor and electrical connections for faults; replace defective parts.
    • Avoid overloading the drum and maintain a proper load balance.

3. Unusual Noise During Operation

  • Cause:
    • Worn bearings or gears.
    • Loose or misaligned components.
    • Insufficient lubrication.
  • Solution:
    • Inspect bearings and gears for wear; replace as necessary.
    • Tighten and align loose components.
    • Lubricate moving parts according to the manufacturer’s recommendations.

4. Excessive Vibration

  • Cause:
    • Imbalanced drum load.
    • Damaged or worn mounting points.
    • Loose bolts or connections.
  • Solution:
    • Ensure materials are evenly distributed in the drum.
    • Replace damaged mounts or rubber isolators.
    • Tighten all bolts and connections securely.

5. Mixer Overheating

  • Cause:
    • Continuous prolonged use without breaks.
    • Blocked or inefficient cooling system.
    • Motor issues.
  • Solution:
    • Allow the mixer to cool periodically during extended use.
    • Clean the cooling vents and ensure proper airflow.
    • Check motor for overheating signs and repair or replace as needed.

6. Concrete Sticking to the Drum

  • Cause:
    • Improper cleaning after use.
    • Mixing for too long or at the wrong speed.
  • Solution:
    • Clean the drum thoroughly after each use with water and a scraper.
    • Follow the manufacturer’s guidelines for mixing times and speeds.

7. Electric Motor Issues (if applicable)

  • Cause:
    • Faulty electrical connections or switches.
    • Overloading or overheating.
  • Solution:
    • Inspect and repair damaged wires or connections.
    • Use appropriate circuit protection and avoid overloading.

8. Poor Mixing Performance

  • Cause:
    • Worn or damaged paddles inside the drum.
    • Incorrect mix ratio.
  • Solution:
    • Replace worn paddles or adjust them if misaligned.
    • Use the correct ratio of materials as specified by the manufacturer.

9. Corrosion and Rust

  • Cause:
    • Exposure to water and cement residue.
    • Lack of regular maintenance.
  • Solution:
    • Clean and dry the mixer thoroughly after use.
    • Apply anti-corrosion treatments or paint as preventive maintenance.

Preventive Tips:

  • Perform regular maintenance checks according to the user manual.
  • Train operators to handle the mixer properly to minimize wear and tear.

If persistent issues occur, consider consulting a professional technician. – That’s Us! 

Spares & parts bibliography

For all spares and parts we recommend our sister company – HTS Spares

Main Parts Page: Belle Premier XT | We have a considerable choice of Belle Premier XT in stock available for next day delivery!

Mixer Mainframe: Belle Premier Mainframe 100Xt, 150Xt | Belle Premier XT Frame 100/150Xt Available with a further 10,000 product lines that can be on your doorstep tomorrow due to a next day delivery service that operates on a nationwide basis. 

Air filters: Premier XT Filters | Browse Premier XT Filters (Yanmar L40) and order online from the UK’s leading supplier of construction machinery parts and accessories. With free delivery.

Mixer Drum Full Assembly: Belle Premier 100XT Mixer Drum With Paddles | Belle Premier 100XT Mixer Drum (Complete With Paddles) | Genuine part

Gear Box:  Belle Premier XT Gearbox | Belle Premier XT Gearbox Supplied by one of the most preferred suppliers in the UK; HTS Spares. Over 10,000 product lines. Same day dispatch.

Electric Motor April 06>: Belle Premier XT Electric Motor | Full Assembly From 2006

Electric Motor Assembly Pre July 2002: Belle Premier XT Electric Motor | Full Assembly Up To 2002

 

Spoke to Jeremy at HTS Plant on Monday morning about a generator they had in stock agreed a deal, arrived onsite Tuesday lunchtime "excellent service" Hard to find likeminded honest genuine company’s these days HTS are spot on. Jeremy even took the time to phone making sure everything was ok.
Paul B, Developer in Asselby